Copper spring gaskets combine the sealing properties of copper with a wave-form or conical spring geometry. These precision-stamped components provide constant spring force between nut and flange, maintaining bolt tension under thermal cycling and vibration. Manufactured from C11000 or C12200 copper, each gasket delivers both electrical conductivity and mechanical compensation for joint relaxation. Custom configurations include any inner diameter, outer diameter, wave height, spring rate, and material thickness to match your fastening assembly requirements.
A flat gasket relies solely on compression for sealing, while a spring gasket incorporates wave-form geometry that provides additional axial spring force. This maintains constant pressure on the joint even if bolts relax due to thermal expansion or vibration, making spring gaskets superior for dynamic or high-cycle applications.
Wave height should be approximately 15-30% of the total gasket thickness. For high-torque applications with smooth flanges, lower wave heights (0.2-0.5mm) provide adequate spring action. For rough or uneven flanges, taller waves (0.8-2.0mm) compensate for surface irregularities. We recommend engineering analysis based on your bolt torque and flange finish.
Yes — the spring action maintains constant bolt preload even under continuous vibration, preventing joint loosening. For extreme vibration, multi-wave configurations (6+ waves) provide more uniform force distribution and improved damping characteristics compared to standard flat washers.
All parameters are customizable: inner diameter, outer diameter, thickness, wave height, number of waves, wave pattern (sinusoidal, conical, multi-wave), material alloy (C11000, C12200, C10100), surface finish (annealed, half-hard, tinned, silver plated), and even non-circular shapes for unique flange designs.
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